Occupational Certificate:
BOILERMAKER(SAQA QUAL ID 93626)
The Boilermaker qualification equips learners with the essential skills and knowledge to fabricate, assemble, and maintain metal components and structures, primarily within the manufacturing, engineering, and petrochemical industries. Learners will develop a strong understanding of the science and application of metalworking, welding, and assembly processes, ensuring adherence to safety standards and industry regulations.
Purpose:
This qualification is designed to develop professionals in the field of boilermaking, enabling them to read blueprints, select materials, use tools effectively, fabricate metal components, and assemble structures safely and efficiently. It covers the full spectrum of boilermaking tasks, including welding, metal cutting, and assembling complex metal structures. With a total of 395 credits at NQF Level 4, this qualification ensures learners are prepared for a wide range of tasks in industries requiring metal fabrication and welding skills.
Entry Requirements:
• Minimum of Grade 9 (NQF Level 1) or equivalent.
• Basic understanding of math and science recommended.
• Must be physically fit — work involves heavy lifting, heights, confined spaces, and hot environments.
• Must be able to read and interpret technical drawings (learned in training).
Qualification Structure
The qualification comprises three primary components:
1.
knowledge Modules(theory)
These modules build foundational understanding in:
•Engineering fundamentals (materials, tolerances, metal types)
•Occupational Health & Safety (OHS Act)
• Heat treatment and properties of metals
• Drawing interpretation and fabrication specifications
• Welding theory and cutting techniques
• Boiler and pressure vessel basics
• Assembly procedures for tanks, pipes, and frames
• Hand and power tool operation
2.
Practical Skills Modules (Workshop Training)
This section involves hands-on workshop training:
•Marking off and cutting materials (manual and machine)
•Operating oxy-acetylene and plasma cutting equipment
•Bending, shaping, rolling, and assembling components
•Welding (ARC, MIG/MAG, TIG) — joining metal components
•Grinding, drilling, and fitting components
•Assembling structural steel components
•Fabrication of tanks, chutes, pipes, and pressure vessels
•Use of rigging and lifting equipment
3.
Workplace Experience Modules
Structured practical training in real workplaces (mines, workshops, factories, etc.):
•Fabricate and assemble components according to job cards
•Work on heavy steel structures and industrial equipment
•Operate and maintain tools and machines
•Follow safety, environmental, and quality standards
•Engage in welding, cutting, grinding, and fitting tasks
•Maintain and repair existing fabricated structures
EXIT LEVEL OUTCOMES (ELO):
Qualified individuals will be able to:
1. Fabricate and assemble steel components for structures, boilers, tanks, and piping systems.
2. Read and interpret engineering drawings and job instructions accurately.
3. Operate tools and machines safely, including cutting, welding, and forming equipment.
4. Inspect and repair metal structures and fabricated components.
5. Comply with occupational health, safety, and environmental procedures.
6. Produce quality workmanship within tolerances and job specifications.
External Summative Assessment (Trade Test):
o Written knowledge test
o Practical trade demonstration
o Occupational Certificate: Boilermaker
o Eligible for Red Seal Artisan Certificate (nationally and internationally recognized)
Career Opportunities After Qualification:
• Mining and construction
• Power generation (e.g. Eskom, Sasol)
• Shipbuilding and marine
• Structural steel and tank fabrication
• Qualified Boilermaker
• Fabricator/Welder
• Structural Steel Worker
• Pressure Vessel Builder
• Boilermaking Foreman or Supervisor
• Quality Inspector (Fabrication)
• Health & Safety Officer
• Self-Employed Fabrication Contractor